Tailor-Made Dispersion and Distribution of Stereocomplex Crystallites in Poly(l-lactide)/Elastomer Blends toward Largely Enhanced Crystallization Rate and Impact Toughness

Stereocomplex (SC) crystallites, formed between poly(p-lactide): (PLLA) and poly(D-lactide), exhibit great potential to substantially enhance crystallization rate of PLLA-based materials as an eco-friendly nucleating agent. However, the nucleation efficiency of the SC crystallites is still far below an expected level, mostly on account of their strong aggregation tendency in PLLA/PDLA melts. Herein, taking PLLA/poly(ethylene-methyl acrylate-glycidyl methacrylate) (E-MA-GMA) blends as an example, we report a unique and facile strategy to control the dispersion and distribution of SC crystallites within the PLLA matrix by using elastomeric E-MA-GMA as carrier for the incorporation of PDLA. To do this, PDLA was first blended with E-MA-GMA or chemically grafted onto the E-MA-GMA. During subsequent melt blending of PLLA and the E-MA-GMA/PDLA master batch, the PDLA chain clusters predispersed in the E-MA-GMA phase can gradually migrate into PLLA matrix and then collaborate with the matrix chains to form large amounts of tiny and well-dispersed SC crystallites. Compared with the SC-crystallite agglomerates formed by the direct melt-blending of PLLA and PDLA components, such tiny SC crystallites are much more effective in accelerating PLLA matrix crystallization. More interestingly, when PDLA chains are grafted onto the EMA-GMA, the formed SC crystallites tend to preferentially distribute at the blend interface and thus induce not only optimal nucleation efficiency but also superior impact toughness because these interface localized SC crystallites can also serve as bridges to enhance interface adhesion. This work could open a new avenue in designing heat-resistant and supertough PLLA blends via controllable construction of SC crystallites.