A methodology for precision additive manufacturing through compensation

•A distortion compensation methodology using 3D optical scanning measurement data has been developed and validated for laser powder bed fusion.•The technology readiness level (TRL) for distortion compensation has been matured to a level of 5–6, where the proposed methodology can be now utilised in industry.•The validated methodology has the potential to be successfully used in net-shape technologies beyond those assessed within this research.•The methodology can be used for the reduction of lead times and costs for product development of AM parts and their post-processing strategies.