Towards Solid-State 3D-Microbatteries using Functionalized Polycarbonate-based Polymer Electrolytes.

3D-microbatteries (3D-MBs) impose new demands for the selection, fabrication and compatibility of the different battery components. Herein, solid polymer electrolytes (SPEs) based on poly(trimethylene carbonate) (PTMC) have been implemented in 3D-MB systems. 3D electrodes of two different architectures, LiFePO4-coated carbon foams and Cu2O-coated Cu nanopillars, have been coated with SPEs and used in Li-cells. Functionalized PTMC with hydroxyl end groups was found to enable uniform and well-covering coatings on LiFePO4-coated carbon foams, which was difficult to achieve for non-functionalized polymers, but the cell cycling performance was limited. By employing a SPE prepared from a copolymer of TMC and caprolactone (CL), with higher ionic conductivity, Li-cells composed of Cu2O-coated Cu nanopillars were constructed and tested both at ambient temperature and 60 °C. The footprint areal capacity of the cells was ca. 0.02 mAh cm-2 for an area gain factor (AF) of 2.5, and 0.2 mAh cm-2 for a relatively dense nanopillar-array (AF=25) at a current density of 0.008 mA cm-2 under ambient temperature (22±1 °C). These results provide new routes towards the realization of all-solid-state 3D-MBs.