Efficient production of l -menthol in a two-phase system with SDS using an immobilized Bacillus subtilis esterase

Background levo -Menthol is an important flavoring chemical, which can be prepared by enantioselective enzymatic hydrolysis of dl -menthyl esters. A recombinant esterase (BsE) cloned from Bacillus subtilis 0554 shows excellent enantioselectivity to dl -menthyl acetate and has been immobilized using cross-linked enzyme aggregates. Though BsE has relatively high substrate tolerance, the conversion of dl -menthyl acetate decreased sharply with the increase of substrate loading from 1 to 3 M in mono-aqueous system, which might be due to the severe inhibition of enzyme activity at extremely high load of substrate or product. In this work, enzymatic hydrolysis of dl -menthyl acetate with an extremely high load using the immobilized CLEA-BsE was investigated in an organic-aqueous biphasic system containing surfactant to establish a promising bioprocess for large-scale production of l -menthol. Results An efficient biphasic reaction system of pentanol-water containing sodium dodecyl sulfate (SDS) was developed for improving enantioselective hydrolysis of dl -menthyl acetate to produce l -menthol by immobilized BsE. Under the optimized reaction conditions, l -menthol was produced in >97% enantiomeric excess (ee) at a substrate load of up to 3.0 M with >40% conversion. Conclusions All the positive features demonstrate the potential applicability of the bioprocess for the large-scale production of l -menthol.