On the applicability of dye penetrant tests on vacuum components: Allowed or forbidden?

The penetrant testing (PT) is a common non-destructive procedure for the testing of components and in particular of welds. With PT it is possible to detect surface imperfections (e.g. cracks) which have a special potential to lead to the failure of the component or of the weld. PT is substantially more sensitive than a purely visual examination. Because the complicated geometries of fusion experiments make the accessibility for repairs during the operation extremely difficult, very high efforts on testing with sensitive procedures, for instance with dye penetrant testing during assembly is required. In contrast to this desire for widespread penetrant testing, however, is the general fear that dye penetrant tested components or welds, which are used in the vacuum, are contaminated by the dye in such a way that they do not fulfill the cleanliness requirements for vacuum components. Therefore dye penetrant testing of such vacuum components is usually considered problematic. This study aims to clarify the applicability of dye penetrant tests on components exposed to high-vacuum. Recommendations are formulated concerning the PT procedure of vacuum components and the cleaning procedures for penetrant tested areas under vacuum necessary after a dye penetrant test. (C) 2012 Elsevier B.V. All rights reserved.