Precipitation in solution-treated aluminium-4 wt% copper under cyclic strain

Solution-treated Al-4wt% Cu was strain-cycled at ambient temperature and above, and the precipitation and deformation behaviours investigated by TEM. Anomalously rapid growth of precipitates appears to have been facilitated by a vacancy super-saturation generated by cyclic strain and the presence of continually refreshed dislocation density to provide heterogeneous nucleation sites. Crystallographic texture appears to be responsible for latent hardening in specimens tested at room temperature. Increasing temperatures lead to a gradual hardening throughout life due to precipitation. Specimens machined at 45 degrees from the rolling direction, which exhibit rapid precipitation hardening, show greater texture hardening due to increased axial stress required to cut precipitates in specimens. In the temperature range 100-200 degrees C, precipitation of Theta " is suppressed by cyclic strain, and precipitation of Theta' promoted. The rapid growth of precipitates generated by cyclic strain operates with diminishing effect at higher temperatures due to faster recovery of non-equilibrium vacancy concentrations. Theta' precipitates generated under cyclic strain are smaller and more finely dispersed than those produced via quench-ageing due to heterogeneous nucleation on dislocations and possess a low aspect ratio and rounded edges of the broad faces caused by the introduction of ledges into the growing precipitates by dislocation cutting. Frequency effects indicate that dislocation action is responsible for the observed reduction in aspect ratio. Accelerated formation of grain-boundary precipitates appears partially responsible for rapid inter-granular fatigue failure at elevated temperatures, resulting in coexistent fatigue striations and ductile dimples on the fracture surface.