Fabrication of device-grade silicon-on-insulator material from appropriate matches of low oxygen implantation dose and acceleration energy

We report the formation of high-quality silicon-on-insulator materials using separation-by-implantation-of-oxygen (SIMOX) technology, with doses ranging from 1.8 to 13.5 X 1017 cm(-2) at acceleration energies of 45-160 keV, and subsequently annealed at a high temperature of over 1300 degreesC in an oxygen and argon atmosphere for 5 h. The microstructure evolution of SIMOX wafers was characterized by Rutherford backscattering spectroscopy, transmission electron microscopy, modified enhanced Secco, Cu plating, and spectroscopic ellipsometry. The study reveals a series of good matches of dose-energy combination at acceleration energies of 45-160 keV with doses of 1.8-5.5 x 10, 7 cm(-2), in which the SIMOX wafers have good crystallinity of the top silicon, a sharp Si/SiO2 interface, and a high-integrity buried oxide layer with a low pinhole density and few detectable silicon islands. Furthermore, the higher the oxygen dose, the higher the implanted energy required for the formation of a Si-island-free buried oxide layer. The mechanism of an appropriate dose-energy match is discussed. (C) 2003 American Vacuum Society.