Predicted mineral melt formation by BCURA Coal Sample Bank coals: Variation with atmosphere and comparison with reported ash fusion test data

The thermodynamic equilibrium phases formed under ash fusion test and excess air combustion conditions by 30 coals of the BCURA Coal Sample Bank have been predicted from 1100 to 2000K using the MTDATA computational suite and the MTOX database for silicate melts and associated phases. Predicted speciation and degree of melting varied widely from coal to coal. Melting under an ash fusion test atmosphere of CO2:H2 1:1 was essentially the same as under excess air combustion conditions for some coals, and markedly different for others. For those ashes which flowed below the fusion test maximum temperature of 1773K flow coincided with 75–100% melting in most cases. Flow at low predicted melt formation (46%) for one coal cannot be attributed to any one cause. The difference between predicted fusion behaviours under excess air and fusion test atmospheres becomes greater with decreasing silica and alumina, and increasing iron, calcium and alkali metal content in the coal mineral.